Woodwright Workout

Seeing as I am an overambitious, yet obessively compulsive, woodworker I recently found myself in an uphill battle with a massive slab of oak. The bench in the shop at work has been used and abused for as long as I have been alive. Word on the street is that it hasn't even been flattened since it was first built...so I took the liberty of flattening it myself.

20+ years of grime, sweat, and I am pretty sure some blood.

I started going transversely with the grain with a flat iron and things were going well, that was until I reached the far left hand side of the bench, which has been used as the sharpening station for quite a while. All that oil, metal particles, sandpaper grit, rust, and god knows what else really sunk into the wood because after five strokes my iron was dull as a doorknob.

Windows open with a nice cooling breeze, I can think of a lot worse things to be doing.

Switching to a heavily chambered iron sped things up considerably, and even when the iron dulled, the heavy chamber helped to muscle through with the initial planing. After one pass I switched to 45 degrees with the grain, pushing the plane body at a skewed angle helped slice through some of the rough grain and knots.

Getting a bit closer, you can see the scalloped track marks from the last flattening.

I finished up going with the grain (as best I could) and planing the front of the bench to be square with the top. Overall it was an exhausting project...most people aren't stupid enough to flatten a knotty, old, 16 FOOT!!! workbench their first time around the block, but I am just the right kind of stupid.

There is still plenty of character in this bench, but now you can use it reliably to try boards!

So if you are ever looking for a new workout routine, I would recommend going into the massive workbench flattening business.

My workhorse plane, I might follow up with a longer jointer in the future, but I am not sure it is necessary.

PS. I am just being melodramatic...it really only took about two hours and one sweaty t-shirt, and that included re-honing my iron twice.

Curse You Internet!

The casting is clean, and Hock Tools has teamed up to make an Iron for the kit.

I was perusing Joel's blog over at Tools for Working Wood and he had a post about a great little smoothing plane kit that is based off an old Work magazine reprint. The kit comes from Sturnella Toolworks and seems to be a unique project that is hard to come by these days. I have always wanted to do an infill smoother (with compound dovetailed sides and sole), but this kit seems to offer a similar end result while actually having the prospect of getting finished, plus the price is right. Now all I have to do is convince The Boss that I need yet another tool kit...wish me luck.

PS. I am starting to think I should rename my blog to "The Clueless Iron Monger"...but it just doesn't have the same ring to it.

Bitter Sweet

Today was the last day at my current job as a carpenter. It was a bitter sweet day, I am not leaving because I hated my job, or it wasn't paying enough, but rather to follow my passion of hand tool woodworking. Starting on Monday I will be an Historic Arts and Trades Artisan at Plimoth Plantation. This is truly an amazing opportunity, but it does mean that I had to leave my current position at a company that I truly enjoyed.

As a going away present, one of my coworkers gave me an old wooden fore plane. He hoped that I might be able to use it at my new position. It is truly a beautiful tool, and it seems to be a fine worker (once the iron gets a good honing).  I am anxious to put it to wood...but unfortunately I am starting the new job, commuting much farther than normal, fixing up the house to put on the market, and doing all the other normal stuff that goes with life, so I am very short on time. In the meantime it will serve as a badass knick knack, and a reminder of the great company and group of guys that I used to work for.

The Gettin' Was Good

I know that all of you have been anxiously waiting by your computers to find out what tools I got from my excursion to the Hollis Flea Market on my birthday (cue the crickets), so without further adieu, here is a list of what I picked up.

A healthy days take!

Starting from left to right. The larger handsaw is a Disston D8 in remarkable condition. It has the two handed grip (with the thumb hole) and both horns are intact. The tote is stamped with patent dates, the latest being  Nov 18 1879. This places the saw approximately from the early 1880's as Disston was "fiercely protective" of their patents during this time period. The blade is 26" at the toothline, and is filed to an aggressive 7ppi rip pattern with a skewed back. The etch is still clearly visible and the blade seems to have only minor surface rust (although a good cleaning will tell for sure). There is one tooth broken off about 2/3 of the way towards the tote, but I will probably leave this be as long as it doesn't cause major problems after sharpening. There is a gentle bow to the blade,  which from my understanding is the result of being sharpened on a machine.
Price $25

A close up of Disston's patent wars.

The next saw is another Disston D8. This saw has a 20" skew back blade with a 10ppi crosscut filing. The tote has broken horns, but they have been sanded smooth and refinished. The tote is missing the lowest saw nut, and as a result has a little bit of slop (hopefully a replacement nut will take care of this). Based on the medallion and the etch on the blade I have dated this saw from approximately 1940-1947. There is very little surface rust on the blade, and the teeth are in good shape.
Price $8

Moving along is the small Disston back saw. I have little info on this saw, and it probably wont be usable. It has a 10" blade filed to 14ppi crosscut and a steel back. The handle is a little loose, and the blade has a noticeable kink at the toe. I purchased it because it was cheap and I figured I could use it to practice my saw doctoring skills. As a bonus The Boss said it was "so cute" that we could hang it up for decoration if it was un-salvageable (see True Love).
Price $10

A "Warranted Superior" Medallion Generally means a Lower Quality Saw

The next tool that I found (after many a flea market and antique store search) was a simple 9-1/2 Stanley block plane. For one of the most common planes EVER made, this little guy was surprisingly difficult to find. I search every time I go anywhere, and what I generally find are cheap Stanley knock offs, over rusted pieces of scrap metal, or planes that have been so well loved they aren't square, flat, smooth, usable, or worth a penny. With that being said, I was thrilled to have found this little guy.

A 9-1/2 disassembled. After some love this will be put to hard work.

The iron is in surprisingly good shape, needing only a good honing. The adjustable mouth was seized with rust, but after opening it up it seems a good cleaning and lapping should make it move smoothly. The selling point of this block plane was the condition of its throat. Everything was crisp and strait, just like it was from the factory. The sole of the plane is also in great shape, only having superficial rust.
Price $10

The movable toe should be an easy fix with some cleaning and oiling.

The barrel in the picture is an old nail keg I found at an antique store down the street from the flea market. Not much to say about this, other than I got it as a great replacement for a plastic barrel in my shop. The price was right and it looks much nicer in the corner. I have seen these go for upwards of $70 on ebay.
Price $27

EXTRA PICTURE BONUS!!!

The coup-de-gras of the whole day was hidden under some old paperback books strewn out on a blanket. The dealer didn't even know what it was, and definitely didn't know what it was worth. But as soon as he told me the price I couldn't throw my money at him fast enough. It is a really nice pair of 6" dividers, cast steel, with a friction joint hinge. These are very similar to my favorite set of dividers (what? you don't have favorite dividers?!?!?!) originally shown to us by Joseph Moxon himself. But as apposed to the $125 reproductions made by blacksmith Peter Ross the price was just right.
Price $1

Not quite as handsome as Moxon's, but you can't beat the price.

Overall I am thrilled with my luck for my birthday. Overall I spent $81, but I think I took home way more than $81 worth of tools.